Product Description
Offering a perfect combination of high optical clarity, superior impact strength, cost effectiveness, and energy efficiency, Zenolex polycarbonate is the answer to even the most demanding of applications. Available in both General Purpose (non capped) as well as UV protected (both sides), Zenolex has the product to meet your needs.
UV protection is achieved through the application of a co-extruded layer of which thickness distribution is strictly controlled. Zenolex polycarbonate can withstand the harshest of external environments. Our state of the art clean rooms and extrusion equipment combined with our highly trained manufacturing team guarantees consistent high quality. Zenolex offers around 250 times the impact strength of glass and is used where extreme conditions call for a highly impact resistant product.
Applications
- Industrial / Correctional facility glazing
- Automotive accessories
- Machine guards
- Vandal resistant signage
- Skylights
| Properties | Value | Unit | Test Method |
|---|---|---|---|
| General | |||
| Density | 1.2 | g/cm³ | ISO 1183-1:2019 Method A |
| Water Absorption | 0.2 | % | ISO 62:2008 |
| Mechanical | |||
| Tensile Strength | 60 | MPa | ISO 527-2:2012 |
| Tensile Strain at Break | 80 | % | ISO 527-2:2012 |
| Tensile Modulus | 2300 | MPa | ISO 527-2:2012 |
| Flexural Strength | 90 | MPa | ISO 178:2019 Method A,B |
| Flexural Modulus | 2300 | MPa | ISO 178:2019 Method A,B |
| Charpy Impact Strength, Notched | 40 | kJ/m2 | ISO 179-1:2010 |
| Izod Impact Strength, Notched | 70 | kJ/m2 | ISO 180:2000+Amd.2:2013 |
| Rockwell Hardness, L-scale | 100 | ASTM D785 | |
| Rockwell Hardness, M-scale | N/A | ASTM D785 | |
| Rockwell Hardness, R-scale | N/A | ASTM D785 | |
| Thermal | |||
| Vicat Softening Temperature | 135 | °C | ISO 306:2013 |
| Heat Deflection Temperature, 1.82MPa | 125 | °C | DIN53752 |
| Coefficient of Linear Thermal Expansion | 7 | m/m.K x 10-5 | DIN53752 |
| Flammability | |||
| Self Ignition Temperature | 550 | °C | ASTM D 1929 |
| Flash Ignition Temperature | 480 | °C | ASTM D 1929 |
| Glow Wire Ignition Temperature (3.0mm) | 900 | °C | IEC 60695-2-13 |
| Burning Behaviour, Vertical | N/A | UL 94-2013/ Rev.9-2018 Section 8 | |
| Burning Behaviour, Horizontal (1.5 mm) | HB | UL 94-2013/ Rev.9-2018 Section 7 | |
| Continuous Service Temperature | 110 | °C | |
| Short Term Service Maximum Temperature | 120 | °C | |
| Moulding Range | 200-260 | °C | |
| Optical | |||
| Light Transmission Clear (3mm) | 88 | % | 520nm |
| Light Transmission Grey (3mm) | 22 | % | 520nm |
| Light Transmission Opal (3mm) | 20 | % | 520nm |
| Refractive Index | 1.59 | nD | DIN5036-3 |
| Haze | <0.8 | % | ISO 14782 |
Product Disclaimer: This information provides reliable and accurate data to the best of our knowledge at the time of publishing. Due to our inability to control conditions of use and application, we are unable to make any recommendations or suggestions. The EGR Group (Oakmoore Pty Ltd) assumes no liability for use of information presented herein.
Fabrication & Handling
- Polycarbonate Sheet can be thermoformed using standard fabrication processing equipment. Vacuum forming, free blown forming, and line bending are the most extensively used processes. Polycarbonate sheet is easily drilled using ordinary high-speed steel drill bits, air or water can be introduced as a coolant if required (the use of cutting oils may cause crazing).
- Be extremely careful if using taps or self-tapping screws as polycarbonate is a notch sensitive material. Rinse sheet with lukewarmater water only, do not add detergents or soap to the water.
- Using a soft, gentle cloth or sponge, lightly wash to loosen any dirt and residue but do not scrub aggressively or use brushes or harsh instruments. Dry with a soft clean cloth to prevent water spotting. Do not clean in direct sunlight if possible.
Available Sizes
- Thickness: 1.5 - 15.0 mm
- Width: 600 - 2660 mm
- Length: 800 - 4000 mm (longer lengths by negotiation)
- Reels: Available up to 160 m long
Colour Range
Zenoloy 1000 FR sheets are provided in different colours including:
- Clear
- White
- Opal
- Grey (dark, light, cool)
- Black
*Colour matched sheets are available subject to minimum order quantities.
Sheet Appearance
Zenolex polycarbonate sheets are provided in smooth and textured finishes with clear and coloured options. Sheets are available in both gloss and matt finishes.
