Product Description
Zenoloy 1000 PC/ABS has been developed specifically for the highly demanding automotive accessories market both in Australia and internationally.
This premium alloy is a blend of polycarbonate (PC) and ABS, providing a final product offering the best aspects of both products.
Easily thermoformed and spray painted, many of our clients achieve final painted products produced to a Class A standard, usually without the requirement for priming.
Applications
- Automotive accessories / components
- Caravan / RV components
- Marine components
- Thermoformed luggage
| Properties | Value | Unit | Test Method |
|---|---|---|---|
| General | |||
| Density | 1.16 | g/cm³ | ISO 1183-1:2019 Method A |
| Water Absorption | 0.7 | % | ISO 62:2008 |
| Mechanical | |||
| Tensile Strength | 55 | MPa | ISO 527-2:2012 |
| Tensile Strain at Break | 40 | % | ISO 527-2:2012 |
| Tensile Modulus | 2300 | MPa | ISO 527-2:2012 |
| Flexural Strength | N/A | MPa | ISO 178:2019 Method A,B |
| Flexural Modulus | N/A | MPa | ISO 178:2019 Method A,B |
| Charpy Impact Strength, Notched | 48 | kJ/m2 | ISO 179-1:2010 |
| Izod Impact Strength, Notched | 20 | kJ/m2 | ISO 180:2000+Amd.2:2013 |
| Rockwell Hardness, L-scale | 94 | ASTM D785 | |
| Rockwell Hardness, M-scale | N/A | ASTM D785 | |
| Rockwell Hardness, R-scale | N/A | ASTM D785 | |
| Thermal | |||
| Vicat Softening Temperature | 130 | °C | ISO 306:2013 |
| Heat Deflection Temperature, 1.82MPa | 107 | °C | ISO 75-2:2013 |
| Coefficient of Linear Thermal Expansion | 7.5 | m/m.K x 10-5 | DIN53752 |
| Flammability | |||
| Self Ignition Temperature | 470 | °C | ASTM D 1929 |
| Flash Ignition Temperature | 420 | °C | ASTM D 1929 |
| Glow Wire Ignition Temperature (3.0mm) | 750 | °C | IEC 60695-2-13:2010+A1:2014 |
| Burning Behaviour, Vertical | N/A | UL 94-2013/ Rev.9-2018 Section 8 | |
| Burning Behaviour, Horizontal (1.5 mm) | HB | UL 94-2013/ Rev.9-2018 Section 7 | |
| Continuous Service Temperature | 92 | °C | |
| Short Term Service Maximum Temperature | 102 | °C | |
| Moulding Range | 155-210 | °C | |
| Optical | |||
| Light Transmission Clear (3mm) | N/A | % | 520nm |
| Light Transmission Grey (3mm) | N/A | % | 520nm |
| Light Transmission Opal (3mm) | N/A | % | 520nm |
| Refractive Index | N/A | nD | DIN5036-3 |
| Haze | N/A | % | ASM D1003 |
Product Disclaimer: This information provides reliable and accurate data to the best of our knowledge at the time of publishing. Due to our inability to control conditions of use and application, we are unable to make any recommendations or suggestions. The EGR Group (Oakmoore Pty Ltd) assumes no liability for use of information presented herein.
Fabrication & Handling
- Zenoloy 1000 PC/ABS can be thermoformed and cut using standard fabrication processing equipment.
- Vacuum forming, free blown forming, and line bending are the most extensively used moulding processes, whilst saw cutting, routing and guillotining are the most common cutting techniques.
- PC/ABS sheet is easily drilled using ordinary high-speed steel drill bits, air or water can be introduced as a coolant if required (the use of cutting oils may cause crazing).
- Be extremely careful if using taps or self-tapping screws as PC/ABS is a notch sensitive material.
- Rinse sheet with lukewarm water only, do not add detergents or soap to the water.
- Using a soft, gentle cloth or sponge, lightly wash to loosen any dirt and residue but do not scrub aggressively or use brushes or harsh instruments.
- Dry with a soft clean cloth to prevent water spotting. Do not clean in direct sunlight if possible.
Available Sizes
- Thickness: 2 - 8.0 mm
- Width: 800 - 2050 mm
- Length: 800 - 4000 mm (longer lengths by negotiation)
Color Range
Zenoloy 1000 FR sheets are provided in different colours including:
- Black
- White
- Charcoal
- Grey
*Colour matched sheets are available subject to minimum order quantities.
Sheet Appearance
Zenoloy 1000 sheets are provided in smooth and textured finishes.
