IMPAX™ PC - High Impact Polycarbonate

Product Description

Zenoloy 2000 has been developed specifically for the many demanding markets required thermoformed exterior quality ABS sheets.


Produced by a co-extrusion process, Zenoloy 2000 has a base layer of rigid, strong ABS, capped with a high gloss impact modified acrylic (PMMA) layer providing excellent resistance to UV degradation as well as being suitable for thermoforming.


Dry with a soft clean cloth to prevent water spotting. Do not clean in direct sunlight if possible.

Easy to Fabricate
High Impact Resistance (IM)
Thermoformable

Applications

  • Caravan / RV components
  • Marine components
  • Bathroom / wellness area furniture components
  • White goods cladding
  • Exterior signage
  • Thermoformed luggage
Properties Value Unit Test Method
General
Density 1.09 g/cm³ ISO 1183-1:2019 Method A
Water Absorption 0.95 % ISO 62:2008
Mechanical
Tensile Strength 40.6 MPa ISO 527-2:2012
Tensile Strain at Break 40 % ISO 527-2:2012
Tensile Modulus 2380 MPa ISO 527-2:2012
Flexural Strength 74.5 MPa ISO 178:2019 Method A,B
Flexural Modulus 2900 MPa ISO 178:2019 Method A,B
Charpy Impact Strength, Notched 16 kJ/m2 ISO 179-1:2010
Izod Impact Strength, Notched 16 kJ/m2 ISO 180:2000+Amd.2:2013
Rockwell Hardness, L-scale N/A ASTM D785
Rockwell Hardness, M-scale N/A ASTM D785
Rockwell Hardness, R-scale 106 ASTM D785
Thermal
Vicat Softening Temperature 99 °C ISO 306:2013
Heat Deflection Temperature, 1.82MPa 91 °C ISO 75-2:2013
Coefficient of Linear Thermal Expansion 8.4 m/m.K x 10-5 DIN53752
Flammability
Self Ignition Temperature 450 °C ASTM D 1929
Flash Ignition Temperature 370 °C ASTM D 1929
Glow Wire Ignition Temperature (3.5mm) 700 °C IEC 60695-2-13:2010+A1:2014
Burning Behaviour, Vertical N/A UL 94-2013/ Rev.9-2018 Section 8
Burning Behaviour, Horizontal HB UL 94-2013/ Rev.9-2018 Section 7
Continuous Service Temperature 76 °C
Short Term Service Maximum Temperature 86 °C
Moulding Range 140-170 °C
Optical
Light Transmission Clear (3mm) N/A % 520nm
Light Transmission Grey (3mm) N/A % 520nm
Light Transmission Opal (3mm) N/A % 520nm
Refractive Index N/A nD DIN5036-3
Haze N/A % ASM D1003

Product Disclaimer: This information provides reliable and accurate data to the best of our knowledge at the time of publishing. Due to our inability to control conditions of use and application, we are unable to make any recommendations or suggestions. The EGR Group (Oakmoore Pty Ltd) assumes no liability for use of information presented herein.

Fabrication & Handling

  • Zenoloy 2000 acrylic capped ABS sheet can be thermoformed and cut using standard fabrication processing equipment.

  • Vacuum forming, free blown forming, and line bending are the most extensively used moulding processes, whilst saw cutting,routing and guillotining are the most common cutting techniques. Zenoloy 2000 sheet is easily drilled using ordinary high-speed steel drill bits, air or water can be introduced as a coolant if required (the use of cutting oils may cause crazing).

  • Be extremely careful if using taps or self-tapping screws as Zenoloy 2000 is a notch sensitive material. Rinse sheet with lukewarm water only, do not add detergents or soap to the water. Using a soft, gentle cloth or sponge, lightly wash to loosen any dirt and residue but do not scrub aggressively or use brushes or harsh instruments.

  • Dry with a soft clean cloth to prevent water spotting. Do not clean in direct sunlight if possible.

Available Sizes

  • Thickness: 1.5 - 8.0 mm
  • Width: 800 - 2050 mm
  • Length: 800 - 4000 mm (longer lengths by negotiation)

Colour Range

Zenoloy 2000 FR sheets are provided in different colours including:

  • White
  • Black
  • Blue
  • Red
  • Green

*Colour matched sheets are available subject to minimum order quantities.

Sheet Appearance

Zenoloy 2000 sheets are provided in a smooth high gloss finish.

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