IMPAX™ PC - High Impact Polycarbonate

Product Description

Used predominately in the thermoformed signage market, Zenoplex IM acrylic offers modified acrylic sheeting processed to provide superior impact strength over traditional acrylics along with this superior strength.


Zenoplex IM is also highly flexible, making this perfect for signs, POP Displays and security glazing. Zenoplex IM sheet is also a great alternative to traditional polycarbonate sheet with a wider forming temperature range, ease of fabrication and superior performance in harsh external environments.

Easy to Fabricate
High Gloss
Thermoformable
UV Stable
Chemical Resistance
High Impact Resistance (IM)

Applications

  • Display and POP
  • Signage
  • Skylights
  • Light diffusers
  • Security glazing
Properties Value Unit Test Method
General
Density 1.17 g/cm³ ISO 1183-1:2019 Method A
Water Absorption 0.3 % ISO 62:2008
Mechanical
Tensile Strength 61.5 MPa ISO 527-2:2012
Tensile Strain at Break 16 % ISO 527-2:2012
Tensile Modulus 2270 MPa ISO 527-2:2012
Flexural Strength 84.5 MPa ISO 178:2019 Method A,B
Flexural Modulus 2440 MPa ISO 178:2019 Method A,B
Charpy Impact Strength, Notched 4.6 kJ/m2 ISO 179-1:2010
Izod Impact Strength, Notched 4.5 kJ/m2 ISO 180:2000+Amd.2:2013
Rockwell Hardness, L-scale 100 ASTM D785
Rockwell Hardness, M-scale N/A ASTM D785
Rockwell Hardness, R-scale N/A ASTM D785
Thermal
Vicat Softening Temperature 99 °C ISO 306:2013
Heat Deflection Temperature, 1.82MPa 84 °C ISO 75-2:2013
Coefficient of Linear Thermal Expansion 8.8 m/m.K x 10-5 DIN53752
Flammability
Self Ignition Temperature 430 °C ASTM D 1929
Flash Ignition Temperature 350 °C ASTM D 1929
Glow Wire Ignition Temperature (4.0mm) 725 °C IEC 60695-2-13:2010+A1:2014
Burning Behaviour, Vertical N/A UL 94-2013/ Rev.9-2018 Section 8
Burning Behaviour, Horizontal HB UL 94-2013/ Rev.9-2018 Section 7
Continuous Service Temperature 70 °C
Short Term Service Maximum Temperature 80 °C
Moulding Range 190-230 °C
Optical
Light Transmission Clear (3mm) 91 % 520nm
Light Transmission Grey (3mm) 60 % 520nm
Light Transmission Opal (3mm) 25 % 520nm
Refractive Index 1.49 nD DIN5036-3
Haze 2 % ASM D1003

Product Disclaimer: This information provides reliable and accurate data to the best of our knowledge at the time of publishing. Due to our inability to control conditions of use and application, we are unable to make any recommendations or suggestions. The EGR Group (Oakmoore Pty Ltd) assumes no liability for use of information presented herein.

Fabrication & Handling

  • Zenoplex IM acrylic can be thermoformed and cut using standard fabrication processing equipment. Vacuum forming, free blown forming, and line bending are the most extensively used moulding processes, whilst saw cutting, Laser cutting, and routing are the most common cutting techniques.

  • Acrylic sheet is easily drilled using ordinary high-speed steel drill bits, air or water can be introduced as a coolant if required (the use of cutting oils may cause crazing). Be extremely careful if using taps or self-tapping screws as acrylic is a notch sensitive material.

  • Rinse sheet with lukewarm water only, do not add detergents or soap to the water. Using a soft, gentle cloth or sponge, lightly wash to loosen any dirt and residue but do not scrub aggressively or use brushes or harsh instruments. Dry with a soft clean cloth to prevent water spotting. Do not clean in direct sunlight if possible.

Available Sizes

  • Thickness: 2.0 - 15.0 mm
  • Width: 600 - 2660 mm
  • Length: 800 - 4000 mm (longer lengths by negotiation)
  • Reel stock available up to 2660 mm wide and 160 m in length

Color Range

Zenoloy 1000 FR sheets are provided in different colours including:

  • Clear
  • White
  • Opal
  • Red
  • Black
  • Blue

*Colour matched sheets are available subject to minimum order quantities.

Sheet Appearance

Zenoplex IM acrylic sheets are provided in smooth and textured finishes with clear and coloured options. Sheets are available in both gloss and matt finishes.

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